Elosdent Medical Shenzhen Co., Ltd. is one of the most reliable manufacturers and suppliers of dental dual-drive collaboration automatic-feeding batch processing center in China, specialized in providing high quality customized products. Welcome to buy discount dental equipment for sale here and get quotation from our factory. Quality products and reasonable price are available.
Product Advantages
- Dual-Station, Doubled Output: Features two independent 5-axis milling spindles operating from a common platform, effectively doubling production capacity compared to a single machine.
- Unified Intelligent Material Handling: A large-capacity, centralized magazine with RFID recognition feeds both milling stations simultaneously, enabling seamless mixed-batch production.
- Ultimate Space Efficiency: Achieves the productivity of two machines in a significantly smaller footprint than two separate units, optimizing factory floor space.
- Intelligent Task Scheduling: The system automatically allocates and manages jobs between the two spindles based on the RFID-tagged material discs, ensuring efficient processing and minimal idle time.
- Inherited Core Strengths: Built on the same one-pieced industrial cast structure for superior rigidity and thermal stability, with full-enclosure protection for extended component life.
- Consistent High Precision: Each spindle unit maintains the series' renowned 5-axis accuracy, ensuring part-to-part consistency across both stations.
Product Specification
|
Parameter |
Value |
Note |
|
Power |
2.2/2.5kW(Per Spindle) |
configurable |
|
Dual-Spindle Cooperative Processing |
Yes |
|
|
Rotation |
60,000 rpm(per spindle) |
|
|
Accuracy |
5μ |
|
|
Repeat Accuracy |
3μ |
|
|
Tool capacity |
18*2 |
configurable |
|
Material Capacity |
21 discs (shared) |
|
|
B-Axis |
+30° to -90° (per spindle) |
|
|
A-Axis |
360° continuous (per spindle) |
|
|
Weight |
669 KG |
configurable |
|
Size |
1558 * 785 * 890 (mm) |
|
|
Compatible Materials |
Zirconia , PMMA , PEEK, Glass-ceramics, Pre-mill,soft metal |
|
|
Auto-Calibration Optional |
||
Application
The A5 Pro+ is the ultimate solution for :
- Large-Scale Dental Manufacturing Facilities: High-volume production of lay/Onlay, venner, Crowns, bridges, abutments, dentures from zirconia, PMMA, and wax, soft metal,Resin ceramics,Polymer composite materials and etc.
- Dental OEM & Contract Manufacturing Centers: Handling large, mixed orders from multiple clients with efficiency.
- Labs Focused on Expansion & ROI: Scaling up production without linearly increasing floor space or operational complexity.
Our Service
The A5 Pro+ is supported by our highest tier of service, recognizing its critical role in your production:
Installation & Commissioning:
Expert on-site setup and calibration.
Training:
Thorough operational and software training for your team.
Technical Support:
Remote and on-site technical assistance.
Warranty:
12-month spindle warranty.
Certifications & Compliance
The A5 series of our 5 Axis machines( Including the dental dual-drive collaboration automatic-feeding batch processing Center--A5 Pro+) has undergone conformity assessment in accordance with the EU Machinery Directive (2006/42/EC) and the Low Voltage Directive (2014/35/EU), and complies with the following essential standards:
- EN ISO 12100:2010 Safety of machinery – General principles for design – Risk assessment and risk reduction
- EN 60204-1:2018 Safety of machinery – Electrical equipment of machines
The assessment confirms that all relevant health and safety requirements have been met. Electrical safety and airborne noise emission tests have been successfully passed, qualifying the equipment for CE marking.
Technical File No.: MD-TCF-230421-45302
Date of Issue: 15 May 2023
Comparison Within The A5 Series:Find Your Perfect Fit
The A5 Series offers a scalable solution, from precision entry-level machining to fully automated, high-volume production. The following detailed comparison will help you select the ideal model for your specific operational needs and growth objectives.
|
Feature |
A5 (Basic Model) |
A5 Pro (Auto-Loading) |
A5 Pro+ (Dual-Station) |
|
Primary Role |
Precision Entry-Level & Modular Unit |
Primary Production Workhorse |
True Unmanned Operation |
|
Advantages |
·One-pieced industrial casting for high rigidity • 18-tool magazine for complex operations • Optional auto-calibration • Fully enclosed dust-proof design |
• 21-disc auto-loading with RFID smart identification • Cast bed for 24/7 thermal stability • Fully enclosed industrial protection • 18-tool magazine & optional auto-correction |
• One magazine feeds two spindles with intelligent task allocation • Extra-large shared material capacity for multi-machine synergy • Industrial-grade cast structure • Enhanced fully enclosed protection |
|
Target Application Scenarios |
Small-batch restoration production • As a finishing unit within a production line • Getting started with single machines in space-limited workshops |
Medium to large-scale dental production lines • Primary capacity machine for materials like zirconia • 24/7 continuous batch production |
• Large-scale dental restoration factories • High-end OEM/contract manufacturing centers • Multi-variety, mixed batch production |
|
Footprint & Output |
Ratio Smallest footprint, single output |
Medium footprint, single output |
1.5x A5 Pro footprint, 2x output |
|
Key Customer Benefits |
•Stable precision, reduces refinishing work • Extended tool life, lowers consumable costs • Flexible investment with a small footprint |
•True unmanned operation, significantly saves labor • Consistent accuracy for day & night production • Large-scale dental restoration factories • High-end OEM/contract manufacturing centers • Multi-variety, mixed batch production Long spindle/tool life, reduces maintenance costs |
• Doubled output per unit floor area • Maintains high precision even with parallel multi-tasking • Highest Return on Investment (ROI), ideal for capacity expansion |
|
Ideal For |
Small batches, space-limited labs |
Medium/large labs needing continuous output |
Large factories, OEMs, max ROI scaling |
Quick Selection Guide:
- Choose A5, if you need a highly precise, rigid, and compact machine for small-batch complex parts or as a supplemental finishing unit, prioritizing investment flexibility.
- Choose A5 Pro, if your goal is to establish or upgrade a medium-to-large production line for 24/7 unattended continuous operation, ensuring consistent accuracy while maximizing output and minimizing manual labor.
- Choose A5 Pro+,if you are a large factory or OEM center aiming to maximize capacity within a limited footprint, handle mixed-variety batch orders efficiently, and achieve the ultimate return on investment as a future-proof production solution.
FAQ
1.How does the dual-spindle system work? Is it two separate machines?
The A5 Pro+ is an integrated cell. It houses two complete 5-axis milling units (each with its own spindle, axis drives, and 20-tool magazine) , the two machines run in parallel and are fed by one centralized, intelligent material handling system.
2.Can the two spindles run different jobs on different materials simultaneously?
Yes. The RFID system identifies each material disc and its associated job data. The control software can schedule two completely different jobs to run concurrently on the two spindles, making mixed-batch production highly efficient.
3.What happens if one spindle requires maintenance? Does the whole system stop?
While designed for continuous dual operation, the system can typically continue production with the remaining active spindle if one requires servicing, ensuring greater uptime resilience than two standalone machines.
4.Is the A5 Pro+ much more difficult to operate than the A5 Pro?
The core principles of operation and programming are identical. The primary added complexity is in managing and optimizing the job queue for two spindles, which our training specifically covers. The automation handles the physical material routing.
5.Who is the ideal customer for the A5 Pro+ versus just buying two A5 Pro units?
The A5 Pro+ is ideal for customers who want to maximize output per square foot and benefit from integrated, synchronized control. It offers a smaller total footprint, shared material handling, and often a lower total cost of ownership than two separate A5 Pro machines. Two separate units offer more geographical flexibility within a factory.
6.What materials can the A5 Series machine?
The series is compatible with a wide range of dental and industrial materials including Zirconia , PMMA , PEEK, Glass-ceramics, Pre-mill,Soft metal.
7.What kind of maintenance does the A5 Series require?
Just need simple regular maintenance includes cleaning, lubrication of guideways, checking air filters, and tool holder maintenance.
8. Can the machine be integrated into a fully digital workflow?
Yes. The A5 Series can be seamlessly connected to CAD/CAM software. The A5 Pro and A5 Pro+'s RFID system allows for direct job data association with material discs, streamlining digital management and traceability.
9.What type of motors are used: stepper or servo?
Servo Motors
10.What is the rotation range of the B-axis (real or theoretical values)?
+35°,-90°(Support 90°vertical processing)
11.Does the machine have automatic tool length measurement (tool probe)?
Yes, it is equipped with a tool probe.
12.Does it support automatic calibration?
Yes,it's an optional paid function.
13.Which CAM systems are supported ?
Supports genuine software WorkNC/MillBox and has a rich database.
14.What language is the operating system of the machine?
Chinese,English,Russian.ect.(language Customizable)
15.Is there a chiller included?
There is a chiller with the machine(Spindle Power ≥1.5KW).
16. Does the machine have CE certification?
Yes.We have multiple domestic and international certifications, including CE.
17.What are the warranty terms (machine, spindle, electronics)?
All hardware components are covered by a one-year warranty.
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